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Lower Unit DisassemblingĬrankshaft Installation Babbitt Cleaning and Inspecting Piston and Rod Installation Cleaning and InspectingĬrankshaft Installation Lower Unit Assembling Piston and Ring Inspection WITH PROPELLER EXHAUSTĬleaning and Inspection Shift Rod DisconnectĬYLINDER BLOCK SERVICE Lower Unit Removal Rod Inspection and Service ALL MODELS EXCEPT 35 HP MAIN BEARING BOLTS Water Pump DisassemblingĪND CRANKCASE SIDE BOLTS Lower Unit DisassemblingĬleaning and Inspection Lower Unit InstallationĬONNECTING RODS AND PISTONS Functional Check POWERHEAD DISASSEMBLING 7 REMOTE CONTROLSĬleaning and Service Cleaning and InspectingĬENTERING PINS 20 HP 1974 & on 25 HP 1986 & on Theory of Operation Assembling STARTER MOTOR TESTINGĬHAPTER ORGANIZATION STARTER MOTOR INSTALLATION WATER PUMP CHECK Cleaning and Inspecting Assembling INTERNAL WIRING HARNESS Disassembling Armature Testing SPARK PLUG INSPECTION Cleaning and InspectingĬARBURETOR ADJUSTMENTS Assembling Type II TUNE-UP SEQUENCE STARTER DRIVE GEAR SERVICE This manual contains fully detailed step-by-step repair procedures with hundreds of high quality photos and illustrations to guide you through any repair, maintenance, overhaul, service specifications or troubleshooting procedure.Ĭovers: 1971-1989 Johnson Evinrude Outboard 1.2 - 60 Hp 1 and 2 Cylinder, 2-Stroke ModelsĬLEANING, WAXING, POLISHING Propeller InstallationĬONTROLLING CORROSION SHIFT WITH NO DISCONNECT